Tag: Oil Press Machine

All You Need To Know About A Durable Oil Expeller

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This prominent ‘Shreeji‘ creation is the consequence of long involvement in the production of Oil Expellers and the requirement for oil mill operators in the home and outside business sectors. It gives an oil extraction unit of the most astounding effectiveness joined with the effortlessness of activity. A few significant highlights of all the main sorts of expeller have been incorporated into the plan of this expeller. This chamber box, basic mechanical cone working component and simple withdrawal of the primary shaft. The soundness of configuration combined with the cautious determination of crude material and most noteworthy nature of workmanship make the ‘Shreeji Oil Expeller‘ are as under;

Manufactured Bed: To guarantee immaculate arrangement and strength, the machine has a substantial one-piece steel bed requiring little in the method for establishment.

Vertically Hinged Chamber Box: This is a one of a kind improvement. The troublesome and arduous undertaking of expelling the chamber for relining it or for substitution of worms is killed as the chamber need never be expelled from the machine for any reason at all. This outcome in an extraordinary sparing of time and work.

Mechanical Cone Adjusting Unit: The last weight on the meal is emphatically constrained by a cone which is balanced by the basic development of a switch. A programmed lose avoids the cone over-running in either course and a graduated scale is given to help with setting the cone for the required thickness of the oil cake in the Oil Expeller.

Simple Shaft And Worms Withdrawal: Whenever the primary worm shaft is to be pulled back, this can be effectively managed without irritating the driving rigging in any capacity and weight worms can be changed even without exasperating or pulling back the principle shaft. The push of the weight worms is taken by a huge Ball Thrust bearing which isn’t aggravated when either shaft or worms are changed. The fundamental worm-shaft is of ventured configuration to help simple expulsion of worms and collars.

Fundamental Compressor: The feed is under impeccable control and as the prepared dinner enters the expeller, it gets starter pressure and is solidified before entering the chamber box, bringing about quick oil extraction. The fundamental packing worm is driven by a programmed strain belt which stops it when the feed is unnecessary; beginning it again when the collection has been taken up by the expeller.

Durability: All elements subject to overwhelming mileage, for example, worms, confine bars, one point, and so forth are produced using Case solidifying Steel and appropriately warmth treated to give long life, high limit, and low support cost.

Water Cooled Shaft: For specific oilseeds, for example, Copra, Palm bits, and so forth, water cooling of the principle shaft is prescribed. The equivalent can be fitted at an additional expense.

Belt And Motor Drive: Shreeji Oil Expeller can be driven by a belt in any number from one primary shaft, each expeller can be fitted with its electric engine mounted upon it. Where electric drive is liked, clients should give full subtleties of the electric supply accessible.

Cooking Kettle: The Expeller is fitted with a Two-Stage cooking pot smaller in the plan which manages plentiful cooking limit under every typical condition. The pot is fitted with a self-controlled dinner channel to forestall flooding, it is fitted with steam damping mechanical assembly, wellbeing valve, steam weight measure, condensate, a channel with proficient steam traps and steam valves. The pot requires 80-100 lbs. of procedure steam every hour at a weight of 60 lbs. per square inch.

Power: The power required relies on the material being squashed and the degree to which it has been set up before being sustained to the cooking pot. Typically in the principal squeezing of cottonseed, linseed, groundnut, copra, mustard, and so forth., it requires 20 B.H.P. These forces incorporate that taken by pot also.

Oiling: The expeller drive is through a fan-cooled self-greased up worm decrease unit and machine cut steel riggings working in oil shower Stauffer Lubricators are fitted on different heading as standard however high-weight oil firearm oil can likewise be fitted whenever wanted.

Limit: Because of the enormous cooking limit of the pot, the primer pressure of the prepared feast and the productivity with the greatest oil yield.

  • Ordinary Capacity Copra first squeezing 9 tons in 24 hours
  • Standard Capacity Copra second squeezing 7 tons in 24 hours
  • Standard Capacity Groundnut 7-8 tons in 24 hours
  • Standard Capacity Cottonseed 6-7 tons in 24 hours

The limit, be that as it may, relies on the idea of the material and working conditions.

Attention: The Shreeji Oil Expeller calls for next to no consideration, for example, to care for the supply of the state of seed or feast, to keep up and change the required warmth and dampness in the pot and to modify the cone

Standard Equipment: Include spanners, establishment jolts, weight measure, steam, traps, and so on We maintain whatever authority is needed to adjust the machine every once in a while as required

Oil expeller:- revolution in oil extraction

Oil expeller is a machine used for obtaining oil from the crude seeds in which the seeds are firmly pressed under high pressure. The raw seeds are squeezed in a single step to produce oil in this method. This machine was used by Anderson company that is nowadays famous as Anderson International Crop in 1888 for the first time. Valerius D. Anderson discovered this revolutionary way to pull out oil from the seeds in a single step. This oil expeller was soon came in limelight when the companies from Latin America to Europe realize the advantages of this setup.

Construction of oil expeller includes two screw shafts:- linear as well as housing. To begin with structure of screw shaft, it is related to increasing root, decreasing pitch and a screw profile which is trapezoidal shaped including a buttress. All these are arranged in such a way to get highest pressure on the seeds when the seeds are moving towards crushing part. The crushing of seeds is done on the mating part of the screws and then squeezing of these crushed seeds are completed in pressing part that results in the extraction of oil. The main parameters in constructing the screw shafts are Power(P), Torque(T), Pressure(P), Axial load on one thread, Tangential Load on a thread and Theoretical Screw Volume and Mass flow rate. As well as other parameters like Speed, Crest Diameter, Root diameter, Taper angle, Pitch variation, thread height variation, number of turns, crushing head diameter, worm length, crushing head length, total length, housing inner diameter, thickness of the housing, density, filling factor and also length of thread are essential to keep in mind. Outer diameter and inner diameter of screw shafts is 80 mm and 40 mm to 56 mm respectively. Approximate length of the shaft is 420 mm

On the other hand, in barrel design which consists of a liner and two counter rotating shafts is second part of oil expeller machine. These counter shafts are required in the development of pressure as well as increasing the retention time. In the barrel, seeds are moved via a hopper and then these seeds are proceeded through counter rotating shafts. Then the seeds reach in the pressing region where liner gives the path and the oil is extracted and gravity acts on the oil to flow it down. There are three passages in the barrel out of one is for cleaning and pressure relief, second helps inexit of air and third one is present for collecting the extracted oil. There are two barrel configurations are available in designs. First configuration is low costing configuration that aims on mass production having 420 mm length of the housing  and 84 mm inner diameter of housing with 25.4 mm thickness of the barrel, where as the second configuration includes maximum flexibility. Second one is intended for the research works and also for the development intentions that utilize various types of seeds. Second configuration of the barrel has 500 mm length of the barrel, 84 mm housing inner diameter and 10 mm thickness of each plate in the barrel.

A note on the manufacturers of Screw Oil Press Machine

A good quality Oil Pressing Plant can only come from a very able manufacturer. They have the biggest role to play in providing industries some of the best oil press plants. The companies will come across leading manufacturers of oil expellers that manufacture various applications as well. For fulfilling client needs, the companies present excellent variety of the expellers of oil that assures clearance and wellness in all kinds of works. These are assessed, built-up and newly designed from time-to-time. The machinery tools of oil expellers are usually present in different grades as well deal in an extensive variety for industry of oil manufacturing.

Various expellers with various features

Machineries produced by these Oil press Machinery manufacturers are used for the extraction of oil from seeds thus it includes hammer mill, non IBR boilers or IBR ones, cracker for the seeds and also a seed cleaner besides  a hammer mill. These manufacturers also provide servicing of the spare parts for all types of equipment of the oil mills and various other apparatus that is provided by them. Products like cleaners of seeds are also used for the seed grading of oil with sieves. They are connected to aspiratory system for taking away the matter of very low density. It has useful features like it eradicates the dust, other materials that have been discarded, stones and sand. It can easily be utilized for using along with seed cleaners. This increases the period of time for spares of oil expellers.

  • They have simple and quick substation parts
  • The components are wearable having long life
  • Seeds that have oil present good outputs
  • The production happens with the greatest accuracy

Deal with both the edible and non-edible seeds

A Screw Oil Press Machine manufacturer also deals with those machines that are used for the extraction of oil from vegetables like peanuts, soya bean, sunflower and palm. Some use the expellers daily that are premeditated for the production of heavy stuff. It is used for the cutting of non-edible as well as edible seeds. During the setting up of any kind of oil expeller plant, it is vital that remaining aspects are fixed like the other kind of profitable things, having quality control and manufacturing capability.

Most importantly, two mode types exist for the extraction of oil through hot press mode and cold pressing modes. In the hot mode of extraction, there is a need for preheating while in cold presses, this particular step is not necessary at all. Another thing is that through mode of cold press, products that are obtained are way more priceless. However, the scenario is different for hot oil presses. Here the cells of the seeds need preheating and the yield of oil rises. also, the material that is attained is not costly at all.

Categories differentiated Oil production capacity varies from one industry to another like it is mainly dependent on whether the industry is large-scale, medium scale and small scale. Plant automation helps to check the manufacturing quality and decrease reliance on labs. So, on the basis of oil mills, they have been termed as semi-automatic or fully automatic.

Parts of an Oil Pressing Plant

There are expeller machines that use proper technology. Machinery selection is as per the specific needs of customers. The needs are often engineered as per the operating region. In the section of oil mining the companies are made to select the expellers as well as the cleaning equipment as per needs and market so that the complete plan can be designed. These manufacturers make sure that the refining companies get best quality of cake and oil. A very efficient expeller model has been discussed in great detail below.

(15TPD) VIRAAT-SE-II

The expeller industries with their top quality Oil press Machinery, like (15TPD) VIRAAT-SE-II is are top suppliers and manufacturers of machinery of oil extraction. These companies supply components to plants of oil refinery, production houses of bio-diesel plants and oil mills. Therefore, this has served the international as well as local markets commercially as well as efficiently.

The features

The Screw Oil Press Machine has the most improved design along with all-steel fabrication for perfect stability as well as alignment. All its parts are discussed below.

Cooker/kettle

There is a steam kettle with adequate capacity of 48 inch diameters, three steam jackets that are high and have been fitted with meal inlets self-controlled. These prevent the overflow with spray arrangement of open steam, steam valves, steam trap, steam-pressure gauge, safety- valve and spray arrangement of open steam. Kettle requires 120/100 lbs of steam processing each hour at 60 lbs of pressure/inch.

Cake discharge and oil conveyor

AnOil Pressing Plant has cake discharge and oil conveyor fitted along it, having left as well as right hand flights for delivering oil and cake to the central points. Drive is usually from the major Gear box. The power of such an oil expeller is 30 HP whereas the cooker is 5HP.

Compressor

Feed from the expeller is under control automatically along with meal or seed whenever they enter expeller, given the preliminary compression by small crammer-shaft. This crammer-shaft is also automatically tensioned that stops whenever there is excessive feed. It starts on its own again, when Expeller has been absorbed by expeller.

Cake at the discharge

A hand wheel that is manually operated controls thickness of the cake which is simple that gear of the choke is completely free of main drive. Also, there is hardly any possibility for sudden load getting placed on the motor of the expeller.

Pressure cone and withdrawal of the shaft

Vital parts of an expeller have to be the pressure cone as well as withdrawal shaft. Main shaft worm can easily be withdrawn without gear section getting disturbed easily in any manner. Spacing collars and pressure worms can get changed without having the shaft disturbed. Pressure worm’s thrust is taken on a bearing of larger thrust. On the other hand, cake’s final pressure is controlled positively by hard-faced pressure cone.

Steel-casted chambers and 44 inch vertical hinged pressing box

The casted steel chambers reduce labor and time for the relining of the cage bars whereas the pressing box entirely eliminates the complicated task of box removal for replacing and relining the worms. This saves both labor and time.